NPK fertilzier Disc granulator production line
The disc granulation is a new type tilting disc granulation equipment, raw material is powder, granulation is ball shape, need add a little water to help granulating.
Introduction of Manure fertilizer granulating production line with disc fertilizer granulator
The bio-organic fertilizer production plant is commonly used to process different fermented organic substance into bio-organic fertilizer. It adopts one-step molding technology. Animal manure and agricultural waste are recycled as the main raw materials, thus manure or dung waste is not only creating economic benefits for the enterprise, but also making a great contribution to environmental projects for mankind.
Raw material of Manure fertilizer granulating production line with disc fertilizer granulator
1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran, etc.
2. Animal manure: mixture of poultry litter and animal waste, such as the wastes of slaughterhouse, fish market, urine and dung of cattle,
pigs, sheep, chicken, ducks, geese, goat, etc.
3. Industrial waste: wine lees, vinegar residue, manioc waste, sugar scum, furfural residue, etc.
4. Home scrap: food waste, the roots and leaves of vegetables, etc.
5. Sludge: the sludge of the river, sewer, etc.
Features of Manure fertilizer granulating production line with disc fertilizer granulator
1. The line takes animal manure and agricultural waste as its main material, not only turns the waste into valuable things, but also protects
the environment.
2. The whole fertilizer production process is centralized controlled, so this series of fertilizer machines are highly automatic and easy to
operate.
3. Both batching system and packing system are controlled by the computer, thus ensuring the precision of material batching and fertilizer
packing.
4. High-quality, stable performance, compact process layout, advanced technology, and convenient maintenance.
The process of Manure fertilizer granulating production line with disc fertilizer granulator
Bio-organic Fertilizer Production plant is a complete set of equipment from raw materials collection to the organic fertilizer packing.
The whole organic fertilizer production line include the following machines:Raw material Fermentation→ fertilizer crushing machine→ fertilizer mixing machine → rotary drum granulator → rotary drum drying machine → rotary drum cooling machine → rotary drum coating machine → rotary screening machine → packaging machine → spraying granulating system→ belt conveyor → and other accessories.
1.Organic materials fermentation process plays the preliminary but indispensable role in the whole production line. Two main types of compost turner are widely used to turn and mix the compost and accelerate the fermentation speed: Self-propelled compost turner and hydraulic compostturner.
2.Crushing Process: The compost lump materials should be ground before the granulating process. But we can leave out crushing process when the compost material is fine enough. Vertical chain crusher and double-shaft horizontal crusher, two types of crushing machine can be used to crush lump compost fertilizer raw materials.
3.Mixing Process, two types of mixing machine are applied to mix raw materials in the fertilizer production line: horizontal mixer and vertical mixer.
4.Drying process. When granulating, the moisture of fertilizer raw materials should be less than 25%, so we should dry the raw materials if the moisture is more than 25%. Rotary drum drying machine is mainly used for drying the fertilizer with a certain degree of humidity and particle size.
5.Granulator Process. Granulating process is the core part in this production line, so we choose the suitable model of fertilizer granulator according to customers detailed requirements.
Optional granulator equipment: organic fertilizer combination granulator, organic fertilizer special granulator, pair roll extrusion granulator, disc granulator, flat film granulator, bio organic fertilizer spherical granulator, Drum granulator, round tossing machine, etc.; Typical application materials: chicken manure, cow dung, kaolin, etc.
Organic manure, animal manure, manure, manure, composted manure, green manure, sea manure, cake manure, peat, microbes and other organic manure fermented fertilizer granules, the particles are irregular spherical. The granulation rate of Huaqiang Organic Fertilizer Granulator is over 95%, which is suitable for a variety of different formulas. The compressive strength of organic fertilizer is higher than that of disc and drum granulator, and the particle size is uniform. It is suitable for direct granulation after fermentation, saving drying process and reducing manufacturing cost.
6.Rotary Drum Cooling Machine is used for cooling fertilizer to make fertilizer particles stronger.
7.Screening process:Rotary drum screening machine is used to separate the granules from the large particles which need to be returned for the second crushing and granulating. Rotary drum coating machine is used to coat the fertilizer and prevent the fertilizer from sticking together.
8.The last process is packaging process. Fertilizer packaging machine can package bags quantitatively and automatically.Including electronic quantitative packaging scale, silo, automatic sewing machine, etc. It also need some auxiliary equipment for connection such as belt conveyor, bucket elevator, etc.
Feature of Fertilizer Granulator Machine
1.The granulating rate can be reached more than 93%.
2.The design of granulator which greatly reduce the labor intensity and improves labor efficiency.
3.The disc is sturdy,durable,anti-corrosion,has long life and requires very less maintenance.
4.Easy operation and maintenance.
5.Long service life.
6.Quick profit,good economic returns
Disc granulation machine could product
| Raw material classification |
Specific application |
| Inorganic fertilizer |
BB and compound fertilizer powder |
| Biologics |
Western medicine granules etc |
| Coal industry |
Carbon granule etc |
| Others |
Kinds of inorganic powder that you need manufacture granules |
Main technical parameters
| Model no. |
ZL10 |
ZL15 |
ZL18 |
ZL20 |
ZL25 |
ZL28 |
ZL30 |
ZL32 |
ZL36 |
ZL45 |
| Production(t/h) |
0.3-0.5 |
0.5-0.8 |
0.6-1.0 |
0.8-1.2 |
1.0-1.5 |
1.0-2.5 |
2.0-3.0 |
2.0-3.5 |
3.0-5.0 |
4.0-6.0 |
| Motor Power (kw) |
2.2 |
5.5 |
5.5 |
7.5 |
7.5 |
11 |
11 |
15 |
18.5 |
22 |
| Innerdiam(mm) |
1000 |
1500 |
1800 |
2000 |
2500 |
2800 |
3000 |
3200 |
3600 |
4500 |
| Side height(mm) |
250 |
300 |
300 |
350 |
350 |
400 |
450 |
500 |
550 |
600 |
| Volume(m³) |
0.4 |
1.1 |
1.4 |
1.8 |
2.5 |
3.3 |
3.9 |
4.3 |
5.5 |
6.5 |
| Rotation speed(r/min) |
2.2 |
5.5 |
5.5 |
7.5 |
7.5 |
11 |
11 |
15 |
18.5 |
22 |
The structure of Fertilizer Granulator Machine
The following components are standard disc pelletizer mechanisms:
Base- The base is fabricated using structural members and heavy welded plates. It provides a solid foundational structure pelletizers.
Disc- The disc, also referred to as the pan, is constructed of heavy-duty carbon steel plates. The plates are welded and reinforced to strengthen the overall structure. Included in the disc system is a hand-wheel operated jacking screw. This device easily adjusts the disc's horizontal angle .
Drive Unit- The drive unit is comprised of automated mechanisms such as the motor, parallel or concentric shaft reducer, and V-belt drive. Both the motor and the reducer are mounted on a bracket behind the disc. The disc is then mounted to the reducer's output shaft.
Plow / Scraper- Plows and scrapers are independently mounted vane-type components that control the material layer as it tumbles over the surface of the disc. The scrapers of larger diameter discs are covered with a ceramic, wear resistant coating/facing that protects the scraper from abrasive materials.
Plow Support- The plow support is constructed of heavy, welded, structural members. It is fabricated to provide rigidity to the disc support system and permit quick adjustments to the disc angle without requiring a separate plow adjustment.
Company information
Zhengzhou Tianci Heavy Machine Co., Ltd. focuses on particle manufacturing machine from 2000. We are a factory with technicians, workers, domestic and foreign sales people.
Now we products organic fertilizer production line, NPK fertilizer production line, compound fertilizer production line, BB fertilizer production line and other related machines needed in production line, such as crusher, mixer, granulation machine, dryer, cooling machine,screener, coating, automatic packaging, belt conveyor.
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